1 Ton Food Freeze Dryer
Ultra High Capacity Industrial Freeze Drying System for Commercial Food Processing, Industrial Manufacturing and Continuous Production.
The 1 Ton Food Freeze Dryer delivers reliable freeze drying performance while preserving product quality, nutritional value, colour, flavour and texture.
Product Overview
The 1 Ton Food Freeze Dryer from MAGTRANS Systems Private Limited, in association with REFVAC Freeze Drying Systems, is designed for high-volume industrial food processing, commercial manufacturing plants, and continuous production facilities requiring maximum freeze drying capacity.
Using advanced Freeze Drying (Lyophilization) technology, the system removes moisture through sublimation while preserving the original colour, flavour, aroma, texture, and nutritional value of food products.
Its 1,000 KG/day capacity enables manufacturers to achieve exceptional productivity, superior product quality, and long-term operational efficiency while significantly extending product shelf life.
Industrial Performance
The 1 Ton Food Freeze Dryer is engineered for continuous industrial operation where maximum production capacity, reliability, and energy efficiency are essential.
Its heavy-duty construction and advanced automation deliver consistent drying performance across large production batches while minimizing operating costs.
Loading capacity may vary depending on product characteristics. For voluminous products such as spinach and coriander, capacity may reduce to approximately 50% of rated capacity.
Freeze Drying Technology
Freeze drying (Lyophilization) removes moisture from frozen products through sublimation under high vacuum.
This advanced preservation process maintains • Original Colour • Natural Flavour • Aroma • Texture • Nutritional Value
while significantly extending shelf life without compromising product quality.
Key Features
- 1,000 KG/Day Freeze Drying Capacity
- 300–330 KG Wet Input Per Batch
- 54 m² Heating Surface
- Advanced Vacuum Freeze Drying
- Frascold Screw Compressor System
- Leybold Vacuum System
- SS-304 Ice Condensers
- SS-304 Trays
- Mitsubishi / Schneider PLC Control
- Pneumatic and Hydraulic Systems
- Blast Freezer Integration
Benefits
- Preserves taste, colour, aroma and texture
- Retains nutritional value
- Extended shelf life
- Ambient storage under recommended conditions
- Lightweight products
- Reduced transportation costs
- Premium product quality
Technical Specifications
| Freeze Drying Capacity | 1,000 kg/day based on boiled shrimps of 20% dry matter |
| Vegetable Capacity | 900 kg/day based on vegetables of approximately 15% dry matter |
| Wet Input Per Batch | 300–330 kg per 8–9 hours |
| Heating Surface Area | 54 m² |
| Residual Moisture | Less than 4% w/w |
| Electrical Supply | 415 V, 3 Phase, 50 Hz |
| Total Connected Load | 115 kW |
| Average Power Consumption | 76 kW |
| Make-up Water | 1 cubic meter/hour; 5 kg/sq.cm as stated in source |
| Steam Requirement | 300 kg/hr max.; 140 kg/hr average |
| Compressed Air Pressure | 6 kg/cm² |
| Compressed Air Flow | Approx. 10 CFM |
| Plant Space | 10 m × 8 m |
| Additional Utility Space | 20 m × 10 m |
| Recommended Minimum Built-up Area | 8,000 sq. ft. |
| Refrigeration System | Frascold Italy, Screw Compressors |
| Ice Condensers | SS-304 |
| Vacuum Chamber | MS with food-grade epoxy coating |
| Vacuum System | Leybold Germany |
| Circulation Pumps | Grundfos, Denmark |
| Tray Material | SS-304 |
| Tray Sets | 2 sets |
| Trays per Set | 240 trays |
| Trolley Sets | 2 sets |
| Trolleys per Set | 4 trolleys per set |
| Tray Size | 610 × 350 × 35 mm |
| Control Panel | Mitsubishi / Schneider PLC |
| Pneumatic System | Included |
| Hydraulic System | Included |
| Blast Freezer | Included |
Applications
- Fruits
- Vegetables
- Herbs
- Spices
- Dairy Products
- Meat
- Seafood
- Coffee
- Bakery Products
- Ready-to-Eat Foods
- Pharmaceuticals
- Nutraceuticals
- Food Ingredients
- Large Scale Food Manufacturing
Why MAGTRANS?
MAGTRANS Systems Private Limited offers complete solutions:
- • Consultation
- • Development
- • Equipment
- • Installation
- • Commissioning
- • Training
- • Support
- • Service
Ready to Maximize Your Freeze Drying Production?
Our engineering experts will help you select the ideal industrial freeze drying solution for your production capacity and application requirements.